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Saturday, May 26, 2007

Muck tech: natural enzyme displaces precious metal in fuel cell

Honed by billions of years of evolution, many microbial enzymes are champions at stripping electrons from hydrogen molecules and shunting the charged particles into biochemical reactions. Now, a team of scientists in England and Germany has tapped that molecular machinery to create a new type of fuel cell.

Like most fuel cells, this one steals electrons from hydrogen molecules and bestows them on oxygen atoms and hydrogen ions to yield water and an electric current (SN: 6/11/05, p. 374). Yet it makes that transfer in an atypical manner that could lead to a new class of fuel cells, says Fraser A. Armstrong of the University of Oxford in England, a coleader of the team that created a prototype cell.

He and his colleagues describe their patented prototype in an upcoming Proceedings of the National Academy of Sciences.

In oxygen-depleted mud, some microbes tap hydrogen in their vicinity for energy. Wielding enzymes called hydrogenases, the organisms split hydrogen molecules and commandeer their electrons.

That hydrogen-processing task, known as hydrogen oxidation, is usually carried out in fuel cells by platinum or other rare, expensive metals. But cells' hydrogenases contain metals no more exotic than common iron and nickel, comments chemist Marcetta Y. Darensbourg of Texas A&M University in College Station.

Although hydrogenases might seem like promising components for fuel cells, they are typically plagued by a fatal flaw: Oxygen usually disables the molecules, rendering them useless for most fuel cells, which have to work in ordinary air.

Yet not every microbe with a hydrogenase lives completely cut off from the atmosphere. The soil bacterium Ralstonia eutropha is one of them, so its hydrogenase is more tolerant of oxygen than is that of other microbes. With colleagues at the Technical University of Berlin and Humboldt University, also in Berlin, Armstrong and his group investigated the unusual hydrogenase's potential use in fuel cells.

The team genetically engineered R. eutropha to mass-produce the substance. After harvesting the molecules, the scientists coated a graphite electrode with them and used the electrode to build a fuel cell.

Despite being exposed to air, the apparatus produced electricity, albeit a modest amount, the researchers report. On the other hand, the power output was 25 times as great as it was when the researchers equipped the fuel cell with a different electrode coated with a bacterial hydrogenase known to have a more typical vulnerability to oxygen.

Pointing out other attractions of a hydrogenase-based fuel cell, Armstrong notes that the device dispenses with an expensive and often troublesome membrane usually needed in fuel cells and that it is unhindered by the carbon monoxide contamination that plagues most fuel cell designs.

Even so, he says that the R. eutropha enzyme isn't likely to be the ultimate choice of fuel cell makers.

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Thursday, May 24, 2007

Quickly cut holes in sheet metal

Jancy Engineering Inc., offers Sheet Metal cutters as an alternative to using bi-metal hole saws. Available in sizes ranging from 5/16" to 3", the products are constructed of M2 HSS. In addition to providing accuracy and rigidity in hole-drilling operations, this material can also reduce the possibility of producing egg-shaped holes.

With the company's custom arbor systems, the cutters can be used in hand-held drills or on drill presses with 3/8" or 1/2" chucks. The custom arbor system is said to allow for easy installation and removal of the cutters. Users need not worry about the cutter becoming thread locked on the arbor, says the company.

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Fair Time - sheet metal fair information

The end of summer and beginning of fall are the traditional times for counties and states to hold fairs. Children and adults alike compete to win "Grand Champion steer" or the blue ribbon apple pie. Here in the manufacturing arena, there's a different kind of fair going on, but it still invites you to submit items for competition. The 14th Annual Precision Sheet Metal Technology Fair is sponsored by Amada America, Inc. (Buena Park, California). The company invites its U.S. customers to enter their finest fabricated parts. The company sees the competition as a stimulus for innovation, workmanship and sophisticated processing technologies. Submissions should represent unique or hard-to-make parts and will be judged in five categories (fiat shapes, welding fabrication, assembling technology, forming fabrication and high precision intricate parts) by n team of industry experts and academics in Japan. Maximum parts dimensions should not exceed 23.6" x 11.8". For rules and entry forms, visit www.amada.co m. The deadline is October 5, 2001. Maybe this year it will be your turn to win the prize!

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Wednesday, May 23, 2007

Sheet Metal Parting Tool works with thin turret machines

HP Dura-Blade(TM), available for Strippit[R] thin turret machines, is engineered with Ultima(TM) Premium Tool Steel to withstand stresses of parting sheet metal. In addition to features such as side-mounted push-button adjustments and quick-release stripper plate retention system that allows for blade insert changes by removing one bolt, product has fully guided design for optimal support and accuracy at punching surface.

Highly successful HP Dura-Blade(TM) parting tool now available for Strippit[R] thin turret machines

WHITE BEAR LAKE, MINN. (January 11, 2006) - Strippit thin turret fabricators are about to experience a major boost in sheet metal parting productivity from Wilson Tool International. Following its runaway success in thick turret punching, the HP Dura-Blade parting tool is now available for Strippit thin turret machines. Shops running this tool will see incredible productivity increases over standard tools in parting applications.

Ordinary tools simply can't withstand the relentless stresses of parting sheet metal, but Dura-Blade is engineered with Wilson Tool's exclusive Ultima(TM) Premium Tool Steel. Ultima sets a new benchmark for durability and performance, allowing fabricators to increase sharpening intervals by up to 100 percent over conventional steels. It comes standard on Dura-Blade's replaceable blade insert.

Ultima steel dramatically improves tool life when punching abrasive and high tensile strength materials. With up to twice as long between regrinds, Ultima punches significantly reduce downtime and tool replacement costs. Breaking, chipping, cracking, tool fatigue and other problems are minimized, providing long-term gains in productivity and profitability.

Loaded with High Performance Features

Dura-Blade incorporates the performance-driven advantages of Wilson Tool's HP line, including side-mounted push-button adjustments and a quick release stripper plate retention system, which allow for blade insert changes by removing a single bolt. Dura-Blade is also fully guided for maximum support and accuracy at the punching surface.

About Wilson Tool

For nearly 40 years, Wilson Tool International[R] (www.wilsontool.com) has been a leading provider of tooling solutions that enhance the performance of sheet metal fabricating machinery worldwide. Wilson Tool International is the world's largest independent manufacturer of tooling systems for punch presses, press brakes and punch and die components for the stamping industry. Products are manufactured at the company's world headquarters in White Bear Lake, Minn., USA, at their European facility in Swindon, England and now at their site in Shanghai, China, serving a growing customer base in that region. Wilson Tool's network of sales engineers and international distributors operate in virtually every industrialized nation around the globe.

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Tuesday, May 22, 2007

Dutch sheet metal working machinery firm acquired

A Dutch company, which has been a partner in distributing sheet metal working machinery for some years, has now been acquired as a subsidiary by Trumpf, Germany

Trumpf assumed all shares in its long-term Dutch sales partner Moller Metaal. The new subsidiary will operate under the name Trumpf Nederland BV. The company is to remain at its current location in Hengelo and continue to employ about 40 people. Moller Metal has been a Trumpf partner company in the Netherlands since 1953.

The company's focus was machine tool sales and marketing.

Laser sales went directly through Trumpf.

With the integration of Moller Metaal, this will change.

The new subsidiary will pool the essential market activities of the entire Trumpf Group in the Netherlands.

This step is part of Trumpf's internationalization strategy: to have subsidiaries operating in specific markets to be closer to its customers.

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Sunday, May 20, 2007

Three metal cutting tool brands merged

Three cutting tool brands merged Walter GB and Titex-Prototyp UK have combined the Walter-Titex-Prototyp tooling brands into a single sales organisation based at a new UK headquarters

Walter GB and Titex-Prototyp UK have announced a 'merger for growth' and the establishment of a new benchmark in tooling supply with the combination of the three highly successful Walter-Titex-Prototyp tooling brands into a single sales organisation based at the new UK headquarters in Bromsgrove, as the UK part of the global merger programme.

The new UK operation is headed up by Gerry O'Hagan, managing director of Walter GB, who said: 'It really is a case that the 'whole is greater than the sum of the parts', with Walter-Titex-Prototyp being able to offer customers an unrivalled single-source of market-leading tooling, including indexable cutting tools for turning, milling, drilling, boring and reaming, solid carbide and high-speed steel drills, taps and end mills.' O'Hagan added: 'Together, the Walter-Titex-Prototyp organisation is underpinned by a fantastic level of broad-based expertise from each of the respective workforces and will therefore be able to provide complete solutions to all major industries and business segments, in particular automotive, aerospace, power generation, general engineering and tool and mouldmaking.' The Walter and Titex-Prototyp teams have relocated to the new premises in Bromsgrove.

Dave Palmer the current general manager of Titex-Prototyp UK, will assume the position of national distribution manager within the new sales structure.

'Furthermore, our reinforced market presence will provide us with the capability to take more in-depth care of our customers and their concerns,' said O'Hagan.

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